Industries

CAM: CCTV AI for
Manufacturing

CAM turns your existing CCTV infrastructure into an intelligent operational monitoring system. Track workforce productivity, enforce SOP compliance, detect safety violations, and inspect product quality in real time, all from cameras you already have installed.

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Challenges on the Factory Floor

Manufacturers face persistent operational blind spots that limit productivity, quality, and safety.

Limited Visibility
Manual supervision restricts real-time insights into production floor activities and efficiency metrics.
Quality Gaps
Missed SOP steps and incomplete operations lead to quality inconsistencies and production delays.
Safety Risks
Undetected PPE violations expose workers to preventable hazards and compliance failures.
Core Capabilities

Computer Vision-Based Automated Operational Visibility and Monitoring

CAM uses computer vision to convert CCTV footage into structured operational data. Every workstation is monitored by a single camera, giving plant managers continuous visibility into productivity, process compliance, and safety across every shift.

01

Productivity and Cycle Time Analytics

Track real-time output at every workstation. CAM measures units processed, compares actual cycle times against targets, and flags deviations the moment they occur, so supervisors can intervene before delays cascade down the line.

Live unit counts and production rate tracking
Cycle time compliance against planned targets
Shift-wise and line-wise productivity comparisons
Instant alerts when output drops below threshold
02

Worker Efficiency Tracking

Understand how each worker spends their time on the floor. CAM tracks presence at workstation, productive versus idle time, break durations, and non-productive behaviour, giving managers objective data to identify training needs and reward top performers.

Workstation availability and presence tracking
Productive vs idle vs break time breakdown
Worker-level efficiency scores and rankings
Alerts for prolonged inactivity or absence
03

QC and SOP Adherence

Verify that every process step is followed, every time. CAM monitors task sequences against defined SOPs, tracks quality distribution across approved, rejected, and skipped units, and alerts supervisors when workers skip steps or rejection rates spike.

Step-by-step SOP compliance monitoring
Quality distribution: approved, rejected, skipped
Cycle time tracking per SOP step
Real-time alerts for skipped steps and high rejection rates
04

Safety and PPE Detection

Protect your workforce with continuous safety monitoring. CAM detects whether workers are wearing required PPE (helmets, gloves, safety glasses, vests, ear protection) in designated zones and triggers instant alerts when violations occur, before accidents happen.

Real-time PPE detection across all critical zones
Zone-specific PPE requirements enforcement
Instant alerts for non-compliance events
Compliance reporting and audit trails for safety records
Identity and Access

Facial Recognition for Attendance and Access Control

Replace manual punch systems and badge-based access with AI-powered facial recognition. CAM identifies workers at entry points, logs attendance automatically, and controls access to restricted areas, all without requiring workers to carry ID cards or remember PINs.

1

Automated Attendance

Workers are identified the moment they enter the facility. Shift start times, late arrivals, early departures, and overtime are logged automatically with timestamped visual records.

2

Restricted Zone Access

Control who enters high-security or hazardous areas. CAM verifies identity and authorization in real time, logging every entry and exit with visual confirmation.

3

Time Theft Prevention

Eliminate buddy punching and proxy attendance. Facial verification ensures that the person logging in is physically present, providing accurate labour cost data.

How It Works

Enrolment
Workers are registered with facial data during onboarding. The system builds a secure identity database linked to shift schedules and access permissions.
Real-Time Matching
Cameras at entry points and restricted zones match faces against the database in real time, with sub-second verification even in variable lighting conditions.
Reporting
Attendance records, access logs, and anomaly reports are generated automatically and integrated with existing HR and payroll systems.
Visual Inspection

Automated Quality Control

Replace subjective manual inspection with consistent, AI-powered visual quality checks. Our Automated QC system uses dedicated high-resolution cameras and custom-trained computer vision models to detect defects in real time, catching issues that human inspectors miss during high-volume shifts.

Real-Time Defect Detection

Identify surface defects, colour mismatches, scratches, dents, cracks, and dimensional deviations as products move through the line. Every unit is inspected consistently, regardless of shift duration or inspector fatigue.

Custom-Trained Models

Every production line is different. We train models on your specific products, defect types, and quality thresholds so the system learns what "good" looks like for your operation and improves accuracy over time.

Alerts and Reporting

Instant alerts flag defective units for removal. Visual logs with timestamps and defect classifications provide audit trails and help quality teams trace issues back to specific stations, operators, or batches.

Learn More About Automated QC →
Industry Verticals

CAM Across Manufacturing and Beyond

CAM adapts to the unique operational demands of different environments, delivering measurable impact on productivity, quality, and compliance.

Garments

Real-time workstation tracking for SOP compliance, process deviation detection, and worker-level efficiency insights across sewing, cutting, and finishing lines.

Automobile

Operator productivity monitoring with cycle time and operations tracking, worker status insights, and best operator identification on assembly lines.

Defense

CNC productivity monitoring with cycle time tracking, task duration detection, worker efficiency insights, and restricted zone access control.

Retail

Store analytics, customer footfall tracking, staff monitoring, and loss prevention powered by existing CCTV infrastructure.

Healthcare

Patient flow monitoring, staff productivity tracking, hygiene compliance verification, and restricted area access management in hospital and lab environments.

Construction

Safety compliance monitoring, PPE enforcement, workforce attendance tracking, and progress monitoring at large-scale construction sites.

How We Work

End-to-End Deployment and Support

We do not just ship software. We deploy on your factory floor, build for your specific operations, and work alongside your team to maximise ROI.

Onsite Deployment

Our team visits your facility to assess camera placement, network infrastructure, and operational workflows. We handle installation, calibration, model training on your environment, and go-live support to ensure the system works from day one.

Custom Solutions

Every factory is different. We build custom detection models, dashboards, and alert workflows tailored to your specific products, processes, and quality standards. If a standard module does not cover your use case, we build it.

AI Consulting

Not sure where AI fits in your operations? We sit with your team to identify high-impact use cases, map deployment priorities, and build a realistic roadmap. From brainstorming applications to optimising existing deployments, we help you get the most from AI investment.

Who This Is For

Built for Manufacturing Decision Makers

CAM delivers value across roles, from the boardroom to the production floor. Here is how it speaks to each stakeholder.

Managing Directors & CXOs

Gain full visibility into plant-wide productivity and quality metrics. CAM provides data-driven evidence for operational improvements and ROI on existing CCTV infrastructure.

Plant Heads & Operations Leaders

Monitor every workstation in real time. Get instant alerts for SOP deviations, PPE violations, and productivity dips, so you can act before small issues become costly problems.

IT & Digital Transformation Leads

CAM works with your existing CCTV cameras, requiring no new hardware. Deploy quickly with minimal integration effort and no vendor lock-in.

Get Started

Ready to See CAM on Your Factory Floor?

Start with a conversation. We will assess your current CCTV setup, identify where AI can deliver the highest impact, and build a realistic deployment roadmap.

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